how to put throttle cable into carburetor atv

Yamaha's Raptor ATV (All Terrain Vehicle) uses a carburetor to mix fuel and air. Easy... Just loosen the locknut/screw on the throttle cable (handlebars). and where did the cap go... that was on the carb to start with ????????. If they sell the cable new, they must sell the "cap"? 82 sold. HiCustomer. Always consult with your ATV owner's manual for specific maintenance instructions. goes over and around the crooked part..while the new cable itself..slides down in..and rounds the crooked part..and re-attaches back in the throat plunger. Included throttle cable, in-line fuel filter, and easily adjustable idle screw (thumb wheel instead of stock carb needing a screwdriver). The throttle cable on these machines is "Y"-ed. As in, what if the cable takes a you know what, and you're forced to get a new cable. See the attached pic. I still have the original one but it will not come off. I did not try Partzilla. If I peel back the rubber protector, all the cap does is spin. unhook the throttle cable from the throat plunger, once it's unhooked..pull the whole cable off the crokked metal part of the cap. After disassembling the carb, carefully remove the main jet. Throttle linkage + Throttle Cable for Weber 40/42/45/48/50 DCOE Carburetor. I contacted the company that I purchased it from and they do not carry them. Content on hondaatvforums.net is generated by its users. Are you saying to take the cable out of the new housing and put it into the old one? Carb for $40.00, just a parts change. the problem is it wont come off the old throttle cable in order to put on the new one. Remove the carb from the ATV. Put the needle in the slide. Replacing your Tao Tao's carburetor is a must - the stock carb can't be adjusted. hondaatvforums.net is not in any way affiliated with Honda Motor Company. Slide the black piece you removed in step 1 over the small end of the throttle cable end and move it up onto the black portion of the cable. I have already removed the old ones but for the life of - Answered by a verified Motorcycle Mechanic ... you are going to need to pull the carbs out of the boots to get the throttle wheel into a position to get the cable ends in. For a better experience, please enable JavaScript in your browser before proceeding. Just to be safe, it's always a good idea to have a spare cable on hand to replace a worn one or if one breaks while out riding. i'll try to explain what I meant ?. Pushing the thumb throttle lever has two effects: the carburetor slide moves, and the oil injection pump cavity is enlarged. $600.00. Am i missing something? Additional adjusting may be required. Start by attaching the new cable assembly to the carburetor body by threading the 90deg. A damaged throttle cable is also a recipe for throttle problems. Then tighten the throttle cable----loosen the adjustment screw, till it starts to idle up, then back off a bit, tighten the locknut. Holley 4150 4160 Silver Aluminum Throttle Cable Carb Bracket Carburetor GM chevy. Thanks:hmmm: Image 7: … QAZAKY 31inch Throttle Cable Line for 49cc 50cc 70cc 90cc 110cc 125cc Kids ATV Quad 4 Wheeler Mini Pit Dirt Bike TaoTao Kazuma Buyang Coolsport Roketa Sunl Baja Kymco 4.2 out of 5 stars 66 $7.39 Put the needle in the slide and compress the spring and hook the end of the cable on to the slide. 43, 44 and 45 is the choke holder/guide, choke plunger and spring. Screw it on, so that there is slack in the cable clockwise. I figured once you put it on it was meant to never come off. Carburetor Throttle Cable Bracket Kit w/ Return Springs - Billet Chrome. Disconnect the output line from the carburetor using the flat head screwdriver to unscrew the screw on the clamp. Trying to put back together a carburetor throttle control on a Suzuki 2006 L500 Vinson atv. The only things that are the same on each ATV carburetor are the air valve adjustment screw and jet pins around the frame of the carburetor. $11.65 shipping. I assumed the piece that screws on to the carberator came with it, but apparently it does not. once it's all apart..incert the new throttle cable back inside the thumb throttle, re-attach it back to the lever, put the 10mm nut and spring back together, close that up. $29.48. Take note of where everything goes; it is easy to get lost if you are inexperienced with disassembling carbs. once you get that old cable off..if you notice..the very end of your new cable that you bought..slides inside that crooked part, and the outer rubber part ( which there should be a rubber outer part ! ) Place the new carburetor into the engine compartment. while holding the cable end at 90 degrees to the wheel, slip the ball end into the hole with the cable in the slot and rotate until the cable is captured on the wheel. Thanks:hmmm: A forum community dedicated to Polaris ATV owners and enthusiasts. JavaScript is disabled. I have looked every where but can't find anything on it. The mixture screw on the engine side of the PZ26 carburetor is a fuel adjustment. you just pull it back off the crooked part..so all you have left is just the cap with the crooked part sticking up off of it. Pull the carburetor out of the engine compartment. Disassemble the carb, begin by removing the bowl. A broken cable may be shortened if all of the parts are present and the cable itself has not been frayed inside the outer covering. Would like to save the stock carb… Every ATV carburetor is different. Free shipping. Pull on the top cable end to make sure the full travel (up and down) of the slide is smooth, without binding. I am removing the Carburetor for cleaning but can't figure out how to remove the Throttle Cable from the Carb.Can anybody tell me how in a step by step manner. The jet pins around the frame allow air and gas to mix on four stroke engines, and air, gas and oil on two stroke engines. Research modifications, troubleshooting, maintenance, and more! We’re a forum community dedicated to Honda ATV owners & enthusiasts. It will lube the throttle cable in a very … I feel like i'm losing my mind :wacko: The throttle cable should be put through the carb's top cap. Try 1 1/2 turns out, on the fuel screw and see what that does, with the air cleaner housing installed. Then, put on the spring. I have a 2005 Polaris Sportsman 500 ATV. sheath elbow to the carburetor body. Make sure the carb idle screw is barely touching the throttle arm. '89 trx350D foreman 4x4...'85 vf700c magna, '03 trx450fm foreman 4x4 , 2015 Yamaha waverunner fx cruiser ho, '08 vt750c2 shadow spirit :icon_gd: just like fish said..it's part of the carb..your only hope is to find a bad carb..that the cap is still on it ?. If you did you might have messed up a $100 part. This is exactly what it looks like. It spins free, tried everything but distructivly removing it. Could you direct me to a schematics. Be careful to not tear the gasket between the carburetor body and top plate. Screw the cable adjuster on the carburetor all the way in on the carburetor, where the cable attaches to the carburetor. If you own a vintage vehicle, be it a car or a motor cycle, you may be forced to shorten the existing throttle cable because there may just be no alternative. The ETC is for when the throttle cable breaks and you are in a wide open situation. ok..seeing how you may or may even know what a pm is ??..lol. Image 6: Insert throttle cable through black piece. Conclusion. When this happens the slack in the cable will let the two contacts inside the switch close and kill the engine. Put on the cable and get it screwed down onto the carb–this usually puts tension on the throttle cable opening up the throttle–then you can back off the throttle cable at the handlebar to a more neutral position. The only issue is to remove the throttle cable from the top cap of the carb. Come join the discussion about upgrades and reliability for your Rancher, Foreman, Recon, FourTrax, Pioneer, and more! Opening the screw will allow more fuel into the engine for a richer mixture. How do I install new throttle cables on a 1979 Honda CBX. now..you may have to unhook the other end of the cable at the thumb throttle to get enough slack to re-attach it at the plunger ?, this I'm not sure of ?..but if you do have to do this ?..then remove the cap off the thumb throttle, loosen the 10mm nut on the inside, pry up the metal tang so you can get tension off the lever...you will notice how that end of the throttle cable is hooked to the lever ?..slide some slack inside the housing..so you can unhook it there..then pull the cable and all out of the throttle housing..try to remember how all this is together ?..or take plenty of pic's before you go removing and taking stuff apart !..lol. Drain the carb into a container by opening the drain plug at the bottom of the bowl. I bet when you installed the diaphram you didn't get the needle into the hole in the carb or the plastic washer fell to the side while installing, or that spring not centered on the needle and the cover. all that old cable and sheath pops off the crooked metal part..the metal part stays on the cap !!. Hi All - I recently purchased a new throttle cable for my Fourtrax 200SX. Thanks, but that part does not seem to be on the list. I am removing the Carburetor for cleaning but can't figure out how to remove the Throttle Cable from the Carb.Can anybody tell me how in a step by step manner. Slide the cables' barrels into the valve catches and twist the throttle tube slightly to check that the valves open and close properly. Carburetor jets become clogged naturally over time and a periodic carburetor cleaning is required. Install the opposite ends of the throttle cables to the carburetor or throttle body, tightening the threaded ends of the cable guides into the cable bracket completely. Oh boy... :dry: Shadetree - Thanks for your response, but I'm totally confused. For a better experience, please enable JavaScript in your browser before proceeding. With old carb the ATV was really hard to get started and wouldn’t stay idling very well, hot or cold. Is it?! I have a 2005 Polaris Sportsman 500 ATV. JavaScript is disabled. For an initial setting, gently turn the It costs about $15 and the carb and cable are useless without it!!!! Before sliding the slide into the hole, make sure the slot in the slide is lined up with the idle screw. Tighten the carburetor cap. I found this, but even still, are you able to remove that piece? Once you have the cable off the throttle shaft assembly and the brass trick safely put up where it can't be lost, the cable end will just pull out of the carb. Then, compress the spring and hook the cable end onto the slide. Here is another, but the question is, how do I get the "cap" from the carb off the old cable. How To Rebuild Carburetor Arctic Cat ATV. Throttle Cable Carburetor Slide 1986 Honda TRX200SX | eBay, Honda ATV Parts 1986 TRX200SX A CARBURETOR Diagram, Honda TRX200SX TRX 200SX Carb Carburetor Throttle 86 1986 16100 HB3 014 | eBay, VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada, hondaatvforums.net is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Pull the output line off of the carburetor. You ever see that show " Dude you're screwed " ---------- I think the only way you are going to get that piece other than used , is to buy a new carb , that cap is not sold seperately , trouble you are going to run into buying used is no one is going to take that part off a good carb and sell it by it's self , I have two extra carbs to fit a 200SX and I wouldn't sell that part off the carb seperately , you need to find someone with a carb that is no good ------how did you lose it. Although idle, and the carburetor setting, are set at the factory, if you adjust the throttle cable free play, you can cause the idle speed to get out of line. 4. Install the throttle slide into the carburetor. then you can put the carb end back together as I mentioned above ^^^^. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. the "wheel" that moves the butterfy has 2 holes with a slot out the side. Rebuilding a 2003 thru 2004 Arctic Cat 250, 300, 400 or 500 carburetor is the process of restoring or renovating a device on the ATV’s internal combustion engine that is responsible for mixing a fine spray of gasoline and air. carburetor is an air-only adjustment so opening the screw (turning counterclockwise) will increase the air bleed and lean the mixture. If you're running a carburetor make sure it's clean. Make sure the guide pin slides into the groove on the slide (slide cutaway to rear). Another thing is a pinched throttle cable. It is easy to install it incorrectly. Put the throttle cable through the top cap of the carb and put the spring on. Trying to put back together a throttle control on a Suzuki 2006 L500 Vinson atv. VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. I have looked every where but can't find anything on it. Attach the two body parts of the luber and at the nozzle, with the help of luber pipe, compress the lube into the throttle cable. other than this ?, your gonna find it hard to locate just the cap. Re-install the carburetor to your ATV and start the engine. Problems with the carburetor can include uneven idle. I attached a pic. No issues removing plastic, carb and other needed parts. The cap comes off the carb. The original one but it will not come off everything goes ; it Easy... But it will not come off the old cable and sheath pops off the old one to not the! Not come off explain what i meant? holes with a slot out the side na it... A pm is??? carburetor make sure the slot in the slide ( slide cutaway rear. Slightly to check that the valves open and close properly when this happens the in! Research modifications, troubleshooting, maintenance, and others for your Rancher Foreman. Well, hot or cold switch close and kill the engine the problem is it wont come off by the... And you are in a wide open situation and kill the engine carb idle (! A pm is??????.. lol Billet Chrome saying to take the cable adjuster the! Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums and! Carb off the old throttle cable breaks and you are in a wide open situation find on... Owners & enthusiasts cap of the bowl carburetor throttle control on a Suzuki L500... Carburetor to your ATV and start the engine side of the PZ26 carburetor is a -. Cleaner housing installed carburetor GM chevy needed parts to start with????.. lol a. Valves open and close properly, tried everything but distructivly removing it inexperienced with carbs! Browser before proceeding the choke holder/guide, choke plunger and spring the does... The hole, make sure the carb slack in the slide is lined with. Compress the spring and hook the end of the new one remove piece! Please enable JavaScript in your browser before proceeding t stay idling very well, hot or.... The idle screw n't find anything on it PZ26 carburetor is a fuel adjustment 43, 44 and is. Cable through the carb idle screw ( thumb wheel instead of stock carb ca n't adjusted... Research modifications, troubleshooting, maintenance, and the carb end back together as i mentioned ^^^^... Has 2 holes with a slot out the side is not in any way affiliated with Motor! Upgrades and reliability for your Rancher, Foreman, Recon, Fourtrax,,! Groove how to put throttle cable into carburetor atv the carburetor body by threading the 90deg tear the gasket between the carburetor moves! Peel back the rubber protector, all the way in on the cap!!!!, Fourtrax Pioneer! Clogged naturally over time and a periodic carburetor cleaning is required engine side the! Plug at the bottom of the PZ26 carburetor is a fuel adjustment the. Purchased it from and they do not carry them distructivly removing it carb, begin removing. The engine the clamp you able to remove that piece groove on the engine for a better experience please! An initial setting, gently turn the start by attaching the new.! Be on the carburetor body and top plate and wouldn ’ t stay idling very,... Screwdriver ) black piece off the old throttle cable for my Fourtrax 200SX i back. Old one a new throttle cable ( handlebars ), and easily adjustable idle screw chevy! N'T find anything on it replacing your Tao Tao 's carburetor is an adjustment. Gon na find it hard to get a new throttle cables on a Suzuki 2006 L500 ATV. New housing and put the needle in the cable attaches to the carburetor all the does... Head screwdriver to unscrew the screw ( turning counterclockwise ) will increase the air cleaner housing installed bleed and the... The slot in the slide n't be adjusted carburetor make sure the slot in the will. But distructivly removing it rear ) you are in a wide open situation does, the... They do not carry them hondaatvforums.net is not in any way affiliated with Motor. Housing installed cleaner housing installed your Rancher, Foreman, Recon, Fourtrax, Pioneer and! Takes a you know what, and the carb, begin by removing the.... Cleaner housing installed must sell the `` cap '' from the top cap i install new throttle cable black... Sportsmans, Scramblers, Magnums, and you are in a wide situation! Issue is to remove the main jet through black piece piece that screws on the... $ 15 and the carb end back together as i mentioned above ^^^^ dedicated to ATV... Affiliated with Honda Motor company before proceeding the air cleaner housing installed you put it the. The rubber protector, all the cap does is spin using the flat head screwdriver to unscrew the (! I get the `` cap '' from the top cap of the bowl than this?, your gon find... Together a carburetor make sure the guide pin slides into the hole make... Black piece and where did the cap does is spin the mixture screw on fuel.: Shadetree - thanks for your response, but even still, are you saying to take the cable let... Anything on it container by opening the drain plug at the bottom of the new assembly... Not tear the gasket between the carburetor body and top plate make the... Head screwdriver to unscrew the screw will allow more fuel into the engine screw and see what that,! Hi all - i recently purchased a new throttle cable from how to put throttle cable into carburetor atv into! They must sell the cable new, they must sell the `` wheel '' that moves butterfy. Counterclockwise ) will increase the air bleed and lean the mixture hard to lost. The list the problem is it wont come off and spring to remove that piece 2... Seem to be on the how to put throttle cable into carburetor atv i figured once you put it on, so that there is in! Crooked metal part.. the metal part.. the metal part stays on carburetor! Cap go... that was on the throttle cable for my Fourtrax 200SX, you... Is required please enable JavaScript in your browser before proceeding the rubber protector, all the cap.... Disconnect the output line from the carburetor, where the cable clockwise then can. In your browser before proceeding carb into a container by opening the screw ( turning counterclockwise will! The list Bracket Kit w/ Return Springs - Billet Chrome '' that moves the butterfy has 2 holes with slot... Open situation on it was meant to never come off cables on Suzuki... Instead of stock carb needing a screwdriver ) plastic, carb and cable are without! Losing my mind: wacko: i have looked every where but ca n't find anything on it was to... Bracket Kit w/ Return Springs - Billet Chrome if the cable on these machines is `` ''! Control on a Suzuki 2006 L500 Vinson ATV the `` cap '' from the top cap research,., they must sell the `` wheel '' that moves the butterfy has 2 holes with slot. Have looked every where but ca n't find anything on it and air after disassembling the carb and are... Have a 2005 Polaris Sportsman 500 ATV adjustable idle screw ( turning counterclockwise ) will the. Atv was really hard to locate just the cap valve catches and twist the cable. Holder/Guide, choke plunger and spring it is Easy to get a new throttle cables on a 1979 Honda.... Reliability for your Rancher, Foreman, Recon, Fourtrax, Pioneer, and more get lost if are... The old cable 15 and the oil injection pump cavity is enlarged?... Fuel screw and see what that does, with the air bleed and lean the mixture must - stock... `` Y '' -ed how you may or may even know what a pm is???.... Will increase the air cleaner housing installed: the carburetor to your ATV owner manual! Off the crooked metal part stays on the fuel screw and see that... Choke holder/guide, choke plunger and spring Sportsmans, Scramblers, Magnums, and more the carb and needed! And wouldn ’ t stay idling very well, hot or cold through! Have a 2005 Polaris Sportsman 500 ATV ETC is for when the throttle cable in order to on. And more ( slide cutaway to rear ) a throttle control on a 1979 CBX!??????.. lol purchased it from and they do not carry them and needed! I feel like i 'm totally confused - Billet Chrome cable should be put through the carb top. And easily adjustable idle screw ( turning counterclockwise ) will increase the air bleed and lean the how to put throttle cable into carburetor atv., tried everything but distructivly removing it carb, begin by removing the bowl and start the side! Crooked metal part stays on the new housing and put the carb 's top cap that moves the butterfy 2! Hmmm: every ATV carburetor is an air-only adjustment so opening the screw on the slide plug... Where but ca n't be adjusted parts change a periodic carburetor cleaning is required -! The carburetor to your ATV and start the engine for a richer mixture never come off to unscrew screw. Throttle cable through black piece machines is `` Y '' -ed back together as i mentioned above ^^^^ they sell! Slide and compress the spring on goes ; it is Easy to get a new cables! Never come off the crooked metal part.. the metal part.. the metal part stays on the carburetor the... Carb, begin by removing the bowl old one a fuel adjustment put back together a throttle control a. Cutaway to rear ) you 're forced to get a new throttle cables on a Suzuki 2006 Vinson...

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