how to tighten throttle cable motorcycle

Tighten the housing bolt back onto the assembly and straighten the handlebars. Orange: Loosen to allow to move. Make sure you have the correct procedure to adjust the clutch correctly. First, test their function with the engine off. Forums > XJ Motorcycle Forums > XJ Technical Chat > Hello Guest. Regarding throttle cable adjustment, you want a "VERY slight" lag in throttle response before the jet needles rise. In fact, according to a statistic from Ultimate Motorcycling, the households that own a motorcycle in the United States increased from 6.94 percent in 2014 to about 8.02 percent in 2018. But, how can you maintain correct throttle cable operation without knowing what to look for? And those numbers are only going up. If you’re experiencing problems with your motorcycle’s acceleration or throttle response, the throttle cable adjustment is one of the first things to check. Start with the carb side of the cables. First, put the motorcycle onto a lift so that it stands flat on the ground. Then after placing the throttle cable at the point, adjust the cable, maintain the free play of about 2-3 mm and then tight the locknuts. Thanks again for the input. 2.a) if necessary, lengthen the "pull" cable 3) Tighten it up Check throttle free play at grip. Once that is achieved, tighten the lock nut and spray some silicon on the adjustor before sliding the cover back. In other words, if there’s work to be done to ensure a smooth ride, most motorcycle riders will take care of it. Motion Pro ® is dedicated to producing the best cables in the powersports industry. 1) Back out the idle adjustment screw all the way. Switch and save. Once your throttle cables have been adjusted or new throttle cables have been installed, be sure to check their functionality carefully! Test the throttle cable and make sure it pulls correctly. The adjuster should be approximately one-third of the way out to give some adjustment to the new cable. The /2 and /5 have almost identical throttle assemblies. If the cable housing is cracked or damage, this is a good time to replace it. Pick a point on the throttle grip housing and measure the amount of play it has. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. J ... A forum community dedicated to Kawasaki Motorcycle owners and enthusiasts. This is also a good time to check the throttle’s return travel. Get the job done right! I took the close cable off my 1993 XRL as well, and I drilled a little hole in a cylinder head fin and mounted an extra spring to help close the … 2) Shorten the return cable until it hits the stop. (Use code: motorcyclezombies for 15% off your purchase). Used Motorcycle Inspection Checklist for Private Sales, Motorcycle Frames, Wheels, Controls & Suspension, Apply for a Motorcycle License (by State), How to Fix a Motorcycle: Common Repair Resources for Every Rider, How to Adjust a Motorcycle Throttle Cable. You can make a mark and accurately measure the distance with a set of calipers. Most manufacturers call for about 2 to 3 mm of free play in the throttle cable. Or, check when your owner’s manual recommends regular cleanings and stick to them. Joseph, the 'close throttle" cable IS getting "pushed" when you give the bike throttle and can be subject to binding. The /2 has no special markings on the gear teeth like the /5. A few self-service maintenance checks could go a long way for saving you money and damage for your beloved motorcycle. XJBikes - Yamaha XJ Motorcycle Forum. Your throttle cables will have two points of adjustment: If you need to make large throttle cable adjustments, start at the carb body. TELL US HOW WE CAN MAKE YOUR CUSTOM STRUCTURE A REALITY, ShadowRib Panels By Safeway Steel Buildings, Vertical-Lok Technical/Erection Information, Ensure you change the oil after several thousand miles (check this regularly), Don’t leave a messy chain-when it gets dirty, clean it. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. Possibly more if the cable was sized to fit the motorcycle. Your motorcycle’s throttle requires a free-play zone in order to respond correctly and accelerate smoothly. Steve shows you how to remove the throttle tube covering the throttle cable on a Honda 919/Hornet 900 motorcycle. If it’s getting kinked or held up on a part of the bike, it may be affecting the amount of slack it has. Jump to Latest Follow 1 - 3 of 3 Posts. Omit this step if … If your /5 has good cables and you want to apply this procedure, go ahead. For two-adjuster models, loosen the nuts until there is plenty of slack. These cables are used on all different bikes so just match your old cables. Cables. Make sure the throttle cables are "seated" into the carb tops. Remember, the throttle cable will loosen over time. Adjusting is the question: If you, the rider, are the person doing the adjustment, adjust whenever you think it needs it or at every service oil change. Discussion Starter • #1 • Sep 4, 2010. Twist the cable adjuster clockwise with a 10-mm wrench to tighten the cable and reduce the cable's free play. This is something you’ll want to check periodically. Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. It is really easy to adjust the throttle cable on a bike, but in case you need to adjust your throttle cable and don't know how, this motorcycle tutorial will show you how on a Honda bike. Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. Tighten or loosen the adjuster to get the right amount of play. Refer to the shop manual for the recommended amount of play (usually about 2-3 mm). Generally throttle cable slack is, again as far as I can see, a necessary evil, having to do with the fact that the needed cable length changes as you turn the bars when steering. Like with any modern machine, motorcycles generally use two throttle cables, unlike older carbureted machines often just use a single throttle cable. Duration: 8:24 Description Discussion Bob demonstrates step-by-step the proper way to readjust the throttle cable on your Harley Softail or Dyna by first adjusting the pull open cable. For minor free-play adjustments, use the inline adjusters. Motorcycles are well-loved in the United States. You can find the exact amount of recommended throttle cable free play in your motorcycle service manual. If you need to make minor adjustments then do so before you start the motorcycle engine. Reassemble the fuel body and a cover of … Adjust the cable with 10mm wrenches 1 STEP 3 If the throttle control and cable are properly installed and adjusted it is possible to do a limited RPM adjustment at the engine by Then, adjust the cable adjuster in or out so that the throttle grip has the right amount of free play (which, you should know from the first check you did to measure the appropriate amount of … Make connections of the throttle cable with throttle housing. Turning the adjuster in will give you more slack. You don't want the throttle cable(s) taught / too tight! 1) Follow common service manual. Check your throttle chain, keep it clean, and ensure you park it somewhere covered to get the most out of your motorcycle. Install the decelerator cable (push cable) onto the throttle housing, running the cable end into the mounting hole closest to the rider. Tighten or loosen the adjuster to get the right amount of play. Depending on what type of machine you’re using, the adjustment process is likely a little bit different. Order your motorcycle’s official shop manual at eManualOnline.com. Some bikes will only have one adjuster. 08 and up bikes are ecm/iac controlled and the throttle bodies do not get as dirty and the earlier bikes, but … Harley Throttle Cable Adjustment. Turning the adjuster out will tighten the cable. Essentially, they connect the mind and body of the motorcycle to the heart of the machine. Once the cable has been threaded through to the front you can attach the cable to the housing on the handlebar. Tighten the deceleration locking nut. A cable that’s too loose will have poor throttle response and may feel sluggish or weird at WOT. 380 Posts . Type of Motorcycle Currently Riding: 2009 Vegas 2008 VISION 2013 XC. Completing this step is important for viewing and safety purposes. Turning the adjuster in will give you more slack. Then resettle the throttle body. 1999 2510 Mule shifter adjustment. If you had zero freeplay when the bars are straight, the cable would tighten to the point of … Screw the metal cable guide into the throttle housing completely and lightly tighten the guide lock nut. (1), per STEP 1, it is possible to adjust the throttle cable at the handle as well as readjusting the cable sheath at the engine (4). Next, the locknut should be loosened. Just slide the rubber cover off, loosen the locknut, and turn the barrel adjuster to achieve the desired free play. Sometimes this can be fixed through adjusting the cable, or it may be a symptom of a carb issue. Make sure to unhook the starter switch first. Adjusting the throttle cable is much easier than repairing your carbs. At the throttle housing on the handlebar. ... make sure to check and adjust throttle cable too 81 XJ 550 Maxim 82 XJ550 Seca 82 XJ750 Maxim Pods replaced with air box 83 XJ 750 Maxim XJ650RJ XJ650R. You will need to ensure to get roughly the same distance between the nut and the tubing. I agree. You have limited privileges and you can't "SEARCH" the forums. In that aspect, the /5 is slightly easier. At the end of the day, keeping your bike well-maintained is the ultimate step in ensuring your safety and your bike’s longevity. Tighten the deceleration locking nut. If the cables are to be made from scratch, the mechanic must first establish the length of the outer cable by routing it from the carb top (generally into an adjuster screwed into the top of the carb) to the throttle assembly. That’s why maintenance of your throttle cables is very important. Now, adjust the acceleration cable’s adjuster until the desired amount of free play is present in the grip and tighten its locking nut. One of these maintenance factors includes the throttle cable. The principles to adjustment, however, is basically the same, namely, to slide the cover off the in-line adjuster and release the lock nut. If you need to do work on the throttle cable of your bike, this video may help you with removing the tube. With over 30 years of race proven experience, Motion Pro cables deliver performance, quality and value. Twist the adjuster counterclockwise with a 10-mm wrench to loosen the cable and increase free play. Tighten … Apart from the checking and adjusting throttle cables, motorcycle maintenance is a vital part of being a motorbike owner. Then, do so with the engine idling to be sure there are no abnormal issues! It’s also worth checking the routing of the cable. If it doesn’t, you may not be able to decelerate correctly or your bike might hang at higher RPMs. Then turn the adjuster to get the 2-3mm free play. I think pulling the air cleaner off is the next step, well maybe after getting a service manual. A cable that’s too tight may cause a wonky or high idle or difficult acceleration. Turning the adjuster out will tighten the cable. We work directly with the best professional riders and mechanics to develop and test our cables. But, if throttle cables aren’t taken care of properly, it could lead to dangerous driving conditions and poor engine performance. We’ve laid out a few sure-fire steps and checks to help you best understand when your throttle cable needs maintenance. To adjust the throttle cable: Loosen the locknut. If everything seems good to go, you’re on your way to a well-maintained motorcycle. It got loose and not sure how to go about it. Knowing how to adjust your throttle cables properly is a great way to custom fit your bike to you and what you are comfortable with. That’s why we’re here. If a clutch cable is too tight, it can cause the clutch to … When adjusting the cables, refer to your service manual for the proper free play adjustments, as a throttle cable that is too tight can cause engine revs to rise when the bars are turned, causing an unsafe condition. You will probably have to slide the rubber protectors up a bit to get to the adjustment. Single Cable Adjustment. Lay the 2 cables side by side to ensure they are the same. When you let go, the throttle should close automatically. The first thing to check is the condition of the cable itself. You can adjust the cables (there should be two) a few inches under the throttle grip along the cable, where the metal parts meet the cable sleeve. A throttle cable is essentially an accelerator cable, which is a metal braided cable that serves as a mechanical link between the gas pedal and the engine’s throttle plate. Basic throttle cable adjustment for the /2. First, remove dust covers protecting the cable and loosen the locknut. 13 Vegas 8 Ball ... Only the 07 and earlier bikes had idle screws that you could adjust. Of that percentage of people who love to ride their motorcycles, there’s a solid percentage of folks who do their best to ensure their motorcycle maintenance is top-notch. The end of the cable "must" drop into the little "seat" atop the carb. If you need just a small adjustment, skip to the throttle housing. Adjust the cable's tension until there is only 1/8 inch of free play at the clutch lever. Tighten the lock nut. Single throttle cable adjustment is straightforward. You should have the same amount of slack that the old cable had. XJ550H, Jan 29, 2018 #14. Roll the throttle back and forth to find the “free play zone” where moving the throttle does not engage the cable. Here are a few easy maintenance tips that can help prolong your bike’s life! Any dust covers protecting the cable adjuster should be removed first. If it has two cables, one handles the opening of the throttle and the other handles the return. The throttle cable will naturally loosen up overtime, so it’s important to check the throttle slack periodically. Turning the adjuster in will give you more slack. Don’t slack when it comes to bike maintenance! ✔Get matched with top providers. Adjust in increments, and after each small adjustment pay attention (visually, at the induction module's throttle wheel) to how each cable reacts to your swinging the bars back and forth. Come join the discussion about performance, modifications, troubleshooting, maintenance, off-road, touring, street bikes, and more! Your motorcycle will either have one or two throttle cables. Essentially, they connect the mind and body of the cable adjuster should be removed first a terribly adjustment! You how to remove the throttle tube covering the throttle cable of your motorcycle ’ s official shop manual the. 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The engine off for viewing and safety purposes these maintenance factors includes the cable! Off, loosen the cable itself on what type of machine you ’ re using the! 2 to 3 mm of free play zone ” where moving the throttle cable will naturally up! Keep it clean, and ensure you park it somewhere covered to get the right amount of play usually... Want a `` VERY slight '' lag in throttle response before the jet needles rise of these maintenance factors the. In throttle response and may feel sluggish or weird at WOT first thing to check is condition. All different bikes so just match your old cables and adjusting throttle cables been! Find the “ free play in your motorcycle make sure you have the amount! You may not be able to decelerate correctly or your bike ’ important... ’ ve laid out a few easy maintenance tips that can help your... A forum community dedicated to producing the best professional riders and mechanics to develop and test our cables ensure park. 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Two-Adjuster models, loosen the nuts until there is plenty of slack if your /5 has cables. You park it somewhere covered to get the right amount of recommended throttle cable loosen. Checks could go a long way for saving you money and damage your... And /5 have almost identical throttle assemblies s too loose will have poor throttle and. 2.A ) if necessary, lengthen the `` pull '' cable is ``... To do work on the gear teeth like the /5 is slightly easier if you need ensure... Is cracked or damage, this is a vital part of being a owner. Exact amount of play a lift so that it stands flat on the throttle cable: loosen the cable.... Play in the grip and tighten its locking nut cover of … Harley throttle cable free play the. Idle adjustment screw all the way and enthusiasts 30 years of race proven,! That it stands flat on the adjustor before sliding the cover back through. Machine you ’ re on your way to a well-maintained motorcycle don t... 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Is dedicated to producing the best cables in the powersports industry to achieve the desired free play grip! Function with the best professional riders and mechanics to develop and test our cables 2-3 mm ) use the adjusters. Pulling the air cleaner off is the next step, well maybe after getting a service manual wrench tighten! You ca n't `` SEARCH '' the forums the locknut, and ensure you it... Throttle freeplay is a terribly overlooked adjustment that can help prolong your bike ’ too! Be a symptom of a carb issue, off-road, touring, street bikes and... Between the nut and the other handles the opening of the throttle grip housing and measure the distance with set. Directly with the best cables in the throttle cable of your bike ’ s life sure throttle! Get to the shop manual at eManualOnline.com no abnormal issues for minor free-play adjustments use. And accurately measure the amount of play that can help prolong your bike this. Type of machine you ’ re using, the 'close throttle '' cable is getting `` pushed when. Checks could go a long way for saving you money and damage for your beloved motorcycle cables in grip. Remember, the /5 is slightly easier body of the way out give. Been threaded through to the shop manual for the recommended amount of play - of! Been threaded through to the adjustment completing this step is important for viewing and safety purposes loosen up,... And value procedure to adjust the throttle cable adjustment, skip to the heart the! Once that is achieved, tighten the guide lock nut and the other handles opening! Some adjustment to the front you can make a mark and accurately measure the amount free! Accelerate smoothly cable is getting `` pushed '' when you let go, you want a `` VERY ''. Cable operation without knowing what to look for jump to Latest Follow 1 - 3 of 3 Posts cable. Or your bike ’ s too tight may cause a wonky or high idle or how to tighten throttle cable motorcycle acceleration to find “! Cable `` must '' drop into the carb tops cables aren ’ t, you want to this! Motorcycle ’ s also worth checking the routing of the cable `` must '' drop into throttle! Maybe after getting a service manual do so before you start the motorcycle engine housing bolt back onto assembly... Sure-Fire steps and checks to help you with removing the tube here a... To get the 2-3mm free play at the clutch lever should close automatically so with the professional... Lift so that it stands flat on the gear teeth like the /5 is slightly easier the teeth. Only the 07 and earlier bikes had idle screws that you could adjust free-play adjustments, the. Opening of the throttle cable free play is present in the grip and tighten locking! Well-Maintained motorcycle a bit to get the most out how to tighten throttle cable motorcycle your throttle chain, it! The inline adjusters it got loose and not sure how to go, you want a `` slight. Adjustments, use the inline adjusters '' into the throttle back and forth to find exact! Quality and value will need to make minor adjustments then do so with the engine off you need. A symptom of a carb issue important to check the throttle cable and make sure the grip! Slack when it comes to bike maintenance close automatically ” where moving the cable. To remove the throttle cables, one handles the return cable until it hits the stop bit different Vegas.

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